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The
DURAG D-R 290 Opacity Monitor is used for continuous opacity or dust
monitoring of flue gas in stacks and ductwork. The
D-R 290 is suitable for:
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Systems firing coal, fuel oil, or a mixture of fuels
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Converter plants, asphalt mixing plants and cement production plants
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Any type of plant requiring quantitative monitoring of opacity or dust
concentrations
Measurements can be displayed as opacity or optical density.
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The
D-R 290 operates on the auto collimation (double-pass) principle. The light
beam crosses the measurement path twice and the system measures the light
attenuation from dust in the stack. A photo element alternately reads the
measurement beam and a comparison light beam 2 minutes to insure accuracy.
Since one joint amplifier is used for both the measuring and comparison light
beams, temperature fluctuations and long-term amplifier drift are automatically
compensated. The system generates light internally with the Super wideband
Light Source to prevent distortions from sunlight or other sources. This LED
also has a longer life span than traditional halogen lamps. The broad spectrum
of emitted light means results are not distorted by temperature. This ensures
a more stable measurement than a conventional narrow band LED.
Special Features
The D-R 290 is equipped with two analog data outputs. Each output has an
adjustable extinction or opacity range. Extinction measurements between 0.1
and 1.6 or opacity measurements from 20% to 100% can be selected. The opacity
at the stack outlet can be computed using a correction factor for the
D-R290
system location. To ensure it is functionally properly, the
D-R 290 performs a
periodic check cycle of the zero value and window dirtying to generate the
reference value. the D-R 290 will then correct subsequent measurements. If
the corrections exceed the value you have designated, the system will notify
you. A heated plane within the system prevents condensation and deposits on
the optics.
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Transmission T (=irradiation capability) measures the light
attenuation when
directed through a gas containing dust or other particles. Currently, several
manufacturers have implemented a narrow-band LED light source with a spectral
response between 500 and 600 nm using the light directly emitted from the LED.
This gives a strongly temperature-dependent response. The
DURAG Super
wideband Light Source, with a greatly enlarged range of 400-700 nm, produces a
more stable measurement with more constant results. A blue gallium nitrate
diode, in connection with a fluorescent layer, produces a white light
containing the broad band of wavelengths associated with the luminescence
material as well as the emission band of a normal light emitting diode. The
measured particulate load can then be displayed as either opacity,
O,
or as extinction (optical density),
E.
Opacity
Opacity measures the percentage of absorbed light. It is used primarily in the
USA and Asia. An advantage of opacity is that the measuring devices need not
be calibrated. A disadvantage is that the results vary with the location of
the monitor itself. However, the results can be recalculated for the
distance from the monitor to the stack emission outlet. The influences of the
color, shape, and surface structure of the dust particles are not taken into
account, shown in the non-linear relationship between dust load and opacity.
For example, opacity increases only about 15% when the dust load is doubled in
the upper measurement ranges.
Optical Density (Extinction)
The extinction (optical density) has a linear relationship to the dust load
because it is calculated logarithmically: doubling the dust load results in a
doubled measurement. Extinction is used mainly in European countries and
increasingly in Asia. A calibration curve is calculated for the measuring
location according to VDI 2066 or EPA CFR 40 Part 60 #5 with the extinction
coefficient
k.
Under normal operating conditions, however, the same dust load can lead to
different readings depending on grain size and flow distribution, so the
uncertainty ranges are also calculated, as shown in the figure above.
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